Gearbox Assembly & Testing Engineer

Role Overview

Pitson Transmission Technologies is hiring a hands-on Mechanical Engineering professional to assemble and test a range of gearboxes at its Surendranagar facility. The position focuses on precision assembly, functional testing, quality documentation, and ongoing process improvement.

Experience & Education

Applicants should ideally have 2 to 6 years of relevant experience in gearbox work, motors, automation, or machine assembly. Strong practical fresh mechanical engineers may also be evaluated. A Diploma, B.E., or B.Tech in Mechanical Engineering is required.

Assembly Responsibilities

• Build worm, helical, bevel, planetary, and custom gearbox units based on drawings and SOPs.
• Inspect all purchased and machined components before starting assembly.
• Check bearing preload, gear backlash, shaft end play, and alignment accurately.
• Use the correct lubricants and sealing materials for each build.
• Apply tightening torque with calibrated torque tools.
• Work in a clean, contamination-controlled assembly environment.

Testing Responsibilities

• Carry out both no-load and full-load gearbox trials.
• Measure performance indicators such as noise, vibration, temperature increase, input/output speed, torque, efficiency, oil leakage, and backlash.
• Compile test reports and maintain quality records.
• Investigate failures and recommend corrective measures.

Quality, Documentation & Coordination

• Adhere to assembly SOPs and quality checklists throughout the process.
• Maintain serial number tracking and traceability records.
• Generate NCRs when parts do not meet requirements.
• Assist with ISO-related documentation and audit preparation.
• Work with the Design and Quality teams to resolve technical issues.

Continuous Improvement

• Look for ways to cut assembly cycle time through smarter methods.
• Help improve First Pass Yield (FPY).
• Support 5S and Lean manufacturing practices.
• Recommend better fixtures and tooling where needed.

Required Skills & Knowledge

• Ability to read mechanical drawings and understand GD&T.
• Working knowledge of fits, tolerances, bearings, oil seals, circlips, couplings, and fasteners.
• Comfort using precision measuring tools such as vernier calipers, micrometers, dial indicators, bore gauges, height gauges, and torque wrenches.
• Understanding of gearbox testing methods.
• Basic PLC and VFD knowledge is an added advantage.
• ERP familiarity will be considered a plus.

Preferred Domain Knowledge

• Understanding of gear geometry and backlash setting.
• Experience with bearing mounting methods.
• Exposure to servo, planetary, and worm gearboxes.
• Knowledge of failure analysis, RCA, and preventive maintenance.

Personal Qualities

• Detail-oriented and quality-conscious approach.
• Strong troubleshooting and problem-solving ability.
• Practical, hands-on mechanical mindset.
• Works well in a team and takes ownership.
• Positive attitude with a willingness to learn.

Additional Information

This role is based in Surendranagar, India. The compensation is listed as INR 4,00,000 to 5,50,000 per year.