Maintenance Technician

About PCI Pharma Services

PCI Pharma Services is dedicated to bridging life-changing therapies to thousands of biopharma companies and patients worldwide. We invest in individuals who make a significant impact, foster progress, and contribute to building a better future. Our strategy includes expanding teams globally to pioneer advancements and shape our company's future.

Role Overview

We are seeking a Maintenance Technician for a permanent position based in Dundalk, County Louth, Ireland. This role operates on a night shift schedule from Thursday to Saturday, working 12-hour shifts (7am to 7pm).

Primary Responsibilities

• Perform machine changeovers, address stoppages and equipment breakdowns promptly to meet targets with minimal disruption to production schedules.
• Conduct planned routine maintenance and adhere to schedules ensuring all machinery and plant equipment operate safely, efficiently, and comply with GMP standards.
• Diagnose electrical and mechanical faults at an expert level.
• Apply skills in programming PLCs and actively participate in technically complex projects aimed at process improvement or new process creation.
• Design mechanical systems and oversee development through implementation.
• Drive continuous equipment improvements within GMP guidelines.
• Create Management of Change (MOC) documentation and manage it through the Quality Management System.
• Design experiments and employ fault-finding techniques to enhance processes.

Additional Duties

• Adhere to safety protocols at all times, reporting near misses immediately to the Environmental Health and Safety Department.
• Maintain cleanliness, orderliness, and security of maintenance and storage areas.
• Keep detailed records of routine maintenance activities covering all equipment and plant.
• Respond quickly and flexibly to breakdowns and stoppages to minimize production losses, coordinating with Engineering Supervisor and Operational Engineering Manager.
• Engage in A3 problem-solving exercises to identify root causes of significant issues.
• Analyze and redesign equipment and systems for process enhancements.
• Plan and execute engineering improvement projects, including design and development leading up to validation.
• Inform supervisors of any major repair or maintenance needs.
• Identify and suggest improvements within production areas involving equipment or procedures.
• Collaborate with production teams on continuous improvement efforts using proper change control procedures.
• Disassemble, clean, and reassemble production equipment per routine maintenance schedules.
• Set up machines and conduct changeovers within set target times to support production requirements.
• Contribute to reducing changeover times by optimizing procedures and methods.
• Ensure timely and precise completion of all required documentation such as tooling logs, setting sheets, online work records, and preventive maintenance sheets.
• Promote and uphold Good Manufacturing Practice (GMP) standards.
• Assist in training peers when necessary.
• Use workshop tools to manufacture parts and perform repairs as needed.
• Support projects involving trials and introduction of new products.
• Perform other duties aligning with the company's overall objectives.

Qualifications and Experience

• A Level 6 NFQ Advanced Certificate in mechanical or electrical disciplines or a Bachelor's, Associate Degree, or Diploma in Engineering; relevant experience may substitute educational qualifications.
• Minimum of four years of relevant experience.
• Demonstrated record of achieving results through effective management and leadership.
• Ability to set clear goals, communicate effectively, and ensure tasks are completed to preset deadlines.
• Strong multitasking abilities.
• Proficient problem solver and troubleshooter with a proactive and dynamic approach.
• Self-motivated with a focus on achieving outcomes.
• Willingness to work across multiple shifts when required based on business demands.
• Adaptable team player capable of collaborative work.
• Proficiency in Microsoft Office suite, including Excel, PowerPoint, Word, etc.
• Commitment to personal and team health and safety, complying with safety protocols and cooperating with others on safety matters.

Preferred Qualifications

• Experience working in GMP or regulated environments.
• Familiarity with Lean Manufacturing principles and tools to foster continuous improvement.

Equal Opportunity Statement

PCI Pharma Services provides equal employment opportunities without discrimination based on race, color, religion, age, sex, creed, national origin, ancestry, citizenship, marital status, sexual orientation, gender identity, genetics, disability, military or veteran status, or any other protected category. The company is committed to fostering an inclusive workplace where everyone feels they belong and can thrive, continually evaluating its policies, culture, and practices to uphold fairness, respect, and equity.