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Job Overview

We are seeking a technically proficient and experienced Maintenance Manager to oversee the upkeep and operational efficiency of machinery in a solar module manufacturing facility. The successful candidate will manage preventive, predictive, and reactive maintenance to ensure high machinery uptime, safety, and productivity.

Key Responsibilities

Oversee maintenance activities for all production equipment to maximize machine availability and optimize Overall Equipment Effectiveness (OEE).
Conduct preventive, predictive, and breakdown maintenance on critical machines including Stringer, Laminator, Framing, Bussing, EL and IV Testers, Glass Loading & Layup Systems, Potting/Junction Box Machines, Conveyor, and Automation systems.
Diagnose and troubleshoot electrical, mechanical, pneumatic, servo, and PLC system issues.
Coordinate with original equipment manufacturers (OEMs) and vendors for servicing and annual maintenance contracts (AMC).
Develop and maintain maintenance schedules, standard operating procedures (SOPs), and maintain spares inventory records.
Monitor utility equipment such as compressors, chillers, vacuum pumps, and electrical panels.
Lead and manage a team of maintenance technicians and engineers; allocate shifts and assign maintenance tasks efficiently.
Coach the team on troubleshooting skills, preventive maintenance, discipline, and adherence to safety norms.
Enforce safe maintenance practices aligned with Environment, Health & Safety (EHS) standards and support 5S and continuous improvement initiatives.
Maintain compliant documentation for audits and safety regulations.

Qualifications and Experience

Bachelor’s degree or Diploma in Electrical, Mechanical, or Electronics Engineering.
8 to 15 years’ industrial maintenance experience with minimum 5 years in solar module manufacturing.
Hands-on expertise in maintenance of Stringer, Laminator, and Framing machines.
Mandatory experience working with automated production lines.

Skills

Proficiency in PLC troubleshooting, servo drives, automation systems, pneumatics, hydraulics, and electrical panel fault diagnosis.
Strong root cause analysis and preventive maintenance planning skills.
Skilled in spare parts inventory management and team leadership.
Excellent communication and reporting capabilities.

Preferred Attributes

Experience working in large-scale, high-capacity solar manufacturing plants.
Knowledge of MES/SCADA systems.
Ability to perform under pressure and resolve critical machine breakdowns swiftly.
Strong analytical and problem-solving aptitude.

Performance Metrics

Maximizing machine uptime percentage.
Reducing breakdown response time.
Ensuring compliance with preventive maintenance schedules.
Optimizing spare parts cost.
Minimizing repetitive breakdown occurrences.
Enhancing Overall Equipment Effectiveness (OEE).

Maintenance Manager - Solar Module Manufacturing