नौकरी का विवरण

Overview

Seeking a seasoned Leader in Mechanical Maintenance to oversee plant equipment and machinery performance, ensuring high reliability, efficiency, and minimal downtime and cost in a manufacturing environment based in Gurugram, Haryana, India. This role reports directly to the Leader Maintenance & Projects, Stores and supports maintenance strategies across the IMEA region.

Key Duties and Accountabilities

Monitor and evaluate plant machinery to detect potential problems and assure optimal operational uptime.
Implement preventive and predictive maintenance plans, conduct root cause analyses, and drive continuous improvement to enhance equipment availability and energy efficiency.
Ensure strict adherence to safety, regulatory, and industry standards through audits, policy enforcement, and awareness programs.
Manage internal maintenance teams and coordinate with external vendors, including negotiating contracts and monitoring vendor performance.
Drive team objectives related to safety, quality, delivery, and cost on daily, weekly, and monthly intervals, promoting accountability.
Lead the adoption of Total Productive Maintenance (TPM), 5S, and Kaizen methodologies to maintain standards of excellence.
Maintain inventory control for critical spares and consumables to support maintenance activities effectively.
Oversee budgeting and cost management for routine maintenance, equipment upgrades, and automation projects.
Develop, revise, and standardize operating procedures and control plans in coordination with departmental leadership.
Support operational expenditure (Opex) and capital expenditure (Capex) projects ensuring high-quality supply levels.
Handle employee relations including shift planning and performance management to foster a productive work environment.
Record and investigate non-conformities within maintenance processes to ensure compliance and drive corrective/preventive actions.
Plan and conduct annual shutdown maintenance activities efficiently.
Review operator skill matrices, identify gaps, and implement relevant training programs.
Conduct asset audits to assess asset condition and determine disposition including write-offs.

Strategic Initiatives

Possess deep knowledge of mechanical maintenance principles, predictive techniques, and root cause assessment.
Plan and execute capital projects collaboratively with leadership and maintenance teams.
Support strategic execution aligned with company vision, contributing to process, people, and technology enhancements.
Create and utilize Value Stream Maps to identify process efficiencies and optimize information flow.
Drive cost-improvement initiatives related to automation, productivity, energy savings, and operating supplies with Operational Excellence partners.
Manage contracts related to plant maintenance and associated services.

Stakeholders

Interact closely with all production units, Environment Health & Safety (EHS), Operational Excellence (OE), Maintenance Operations (MO), Procurement, Human Resources, and Quality departments internally. Maintain relationships with standards auditors, equipment suppliers, original equipment manufacturers (OEMs), and external third-party maintenance providers.

Required Expertise and Attributes

Strong leadership capabilities with emphasis on team development and coaching.
Proficient in budgeting, financial oversight, and strategic inventory management.
Skilled in project management and operational leadership.
Experienced with Value Stream Mapping and Total Productive Maintenance methodologies.
Effective problem-solving and decision-making skills.
Proficiency in using AutoCAD, SolidWorks, SAP, Google Sheets, Microsoft Office suite, and familiarity with ceramic manufacturing processes.

Academic Qualifications

A bachelor's degree in Mechanical Engineering is required.

Preferred Industrial Exposure

Background in engineering and manufacturing sectors, preferably continuous process industries such as sanitaryware, ceramics, FMCG, automobile, cement, oil and gas, steel, or paper manufacturing.

Professional Experience

A minimum of 10 years of experience in manufacturing or engineering fields is essential.

Leader – Mechanical Maintenance